GE "ES44DC" Locomotives

The ES44DC closed out General Electric's direct current traction line, spanning back to its first cataloged model, the U25B of 1959.

With the phenomenal success of its AC4400CW of the 1990s, the industry acquired an ever-increasing number of AC traction locomotives.

Alternating-current traction motors were a breakthrough in technological development.  It was much easier to maintain and more reliable, all the while offering phenomenal pulling power making it ideal in heavy drag service.

However, not every Class I was sold on this technology; holdouts like Norfolk Southern, Canadian National, CSX Transportation, and even Burlington Northern Santa Fe continued to DC traction locomotives into the Evolution Series era.

The carbody of the ES44AC and ES44DC is virtually identical; the only noticeable external difference is the latter's lack of an AC circuitry box along the left side walkway.

Sales for DC traction locomotives slowly dried up by the late 2000s with the final order being 35 units acquired by Canadian National in late 2010.   Today, all new road-switchers produced by GE-successor Wabtec Freight, feature AC traction.

BNSF ES44DC #7391 leads double-stacks westbound over Cajon Pass at Blue Cut (Milepost 65) on March 3, 2012. Paul Wester photo. American-Rails.com collection.


ES44DC History And Background

With the release of the AC4400CW in 1993, General Electric forever changed how main line locomotives were built. 

Interestingly, Electro-Motive had actually pioneered AC traction technology with the release of four SD60MAC testbeds in 1991 that were later acquired by Burlington Northern (#9500-9503).

However, the builder never cataloged an AC locomotive for production until Burlington Northern's initial units (9400 series) began rolling out of EMD's London, Ontario plant in November, 1993.

By that time, General Electric had already unveiled its AC4400CW demonstrator (June, 1993) with the first production units rolling out of Erie in June, 1994 (CSX #9100-9102).

BNSF ES44DC #7733 in Fontana, California; January 1, 2009. Paul Wester photo. American-Rails.com collection.

With the AC4400CW's success, AC traction became the standard in road-switcher production.  However, some railroads continued to request DC traction.  While not as efficient, it was rugged and had served the industry well since the early 20th century.

For some, the continued use of DC traction was a simply a matter of streamlining maintenance.  This was the case at Norfolk Southern and Canadian National, the only two North American Class I's to holdout on AC traction well into the 2000s (the Santa Fe did not purchase the AC4400CW although successor Burlington Northern Santa Fe acquired its first units in 1999).

This sentiment held into  the Evolution Series era as only CN, CSX, and BNSF purchased DC traction examples while NS acquired 4,000 horsepower variants (ES40DC). 

Norfolk Southern's decision dated back to the "Dash 9" era as the railroad felt such a rating was sufficient for its needs.  This changed, however, as trains became heavier and NS acquired its first Es44AC's in 2008.


ES44DC Data Sheet

Entered Production1/2005 (Burlington Northern #7650)
Years Produced1/2005 - 10/2010
GE ClassES44DC
EngineGEVO-12 (12 cylinder)
Engine BuilderGeneral Electric
Horsepower4400
RPM1050
Length73' 2"
Height (Top Of Rail To Top Of Cab)15' 5"
Width10' 3"
Weight416,000 - 432,000 Lbs
Fuel Capacity5,000 Gallons
Air Compressor3CDC (Westinghouse)
Air Brake Schedule26L (Westinghouse)
TrucksC-C
Truck TypeHi-Ad Bolsterless
Truck Wheelbase13' 2"
Wheel Size42"
Traction Motors752AH (6), GE
Traction AlternatorGMG206, GE
Auxiliary AlternatorGYA30A, GE
MU (Multiple-Unit)Yes
Dynamic BrakesYes
Gear Ratio83:20
Tractive Effort/Starting142,000 Lbs
Tractive Effort/Continuous109,000 Lbs at 13.7 mph
Top Speed70 mph


ES44DC Production Roster (Total Built = 1,149)

Owner Road Number Serial Number Order Number Completion Date Quantity
Burlington Northern Santa Fe7650-779955710-5585919861/2005-7/2005150
CSX Transportation5200-529956046-5614519897/2005-10/2005100
Burlington Northern Santa Fe7605-764956196-56240198610/2005-11/200545
CSX Transportation5300-539956492-5659120043/2006-6/2006100
Canadian National2220-225456924-5695819971/2006-2/200635
Canadian National2255-226956959-5697319979/2007-10/200715
CSX Transportation5400-549957736-5783519111/2007-4/2007100
Burlington Northern Santa Fe7505-760457896-5799519164/2007-8/2007100
CSX Transportation5500-550158006-5800719114/20072
Canadian National2270-228958254-58273192810/2007-11/200720
Canadian National2290-230958274-5829319282/2008-3/200820
Canadian National2310-234458816-58850-8/2010-10/201035
Burlington Northern Santa Fe7395-750459285-5939419425/2008-10/2008110
Burlington Northern Santa Fe7200-734759744-5989119521/2009-12/2009148
Burlington Northern Santa Fe7348-739460015-6006119682/201045
Burlington Northern Santa Fe7800-792060062-6018219682/2010-8/2010121

Sources:

  • McDonnell, Greg. Locomotives: The Modern Diesel & Electric Reference, 2nd Edition. Buffalo: Boston Mills Press/Firefly Books, 2015.

  • Solomon, Brian.  GE and EMD Locomotives:  The Illustrated History.  Minneapolis:  Voyageur Press, 2014.

  • Solomon, Brian. GE Locomotives: 110 Years Of General Electric Motive Power. St. Paul: MBI Publishing, 2003.


BNSF ES44DC #7799 in Galesburg, Illinois; July 8, 2007. This particular unit was one of the early such examples put into service. Paul Wester photo. American-Rails.com collection.

The Evolution Series itself was another breakthrough in locomotive development as builders sought to meet the Environmental Protection Agency's stringent emissions standards that went into affect on January 1, 2005.

GE spent hundreds of millions of dollars designing a new prime mover to meet this requirement and rolled out the first GEVO-powered, 12-cylinder locomotives in 2003.  

In the end, the ES44DC sold quite well for GE with more than 1,100 examples produced.  Today, nearly all of these locomotives remain in service with their respective railroads.

However, with some now surprisingly over 15 years of age, the next round of new locomotive acquisitions is likely to occur over the next 5-10 years.

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SteamLocomotive.com

Wes Barris's SteamLocomotive.com is simply the best web resource in the study of steam locomotives. 

The amount of information found there is quite staggering; historical backgrounds of wheel arrangements, types used by virtually every railroad, preserved and operational examples, and even those used in other countries (North America and beyond). 

It is difficult to truly articulate just how much material can be found at this website.  It is a must visit!



Researching Rights-Of-Way

A popular pastime for many is studying and/or exploring abandoned rights-of-way. 

Today, there are tens of thousands of miles scattered throughout the country.  Many were pulled up in the 1970's and 1980's although others were removed long before that. 

If you are researching active or abandoned corridors you might want to check out the United States Geological Survey's (USGS) Historical Topographic Map Explorer

It is an excellent resource with thousands of historic maps on file throughout the country.  Just type in a town or city and click on the timeline of maps at the bottom of the page!