EMD "SD40" and "SD40-2" Diesel Locomotives

The Electro-Motive Division's SD40 and SD40-2 have become icons, even in their own time!

So successful was the series that one can still spot them regularly today, more than 40 years after the last SD40-2 rolled off of the assembly line.

The only other EMD models that were as successful were the first-generation, four-axle GP7 and GP9.

When the company first released the SD40 in 1966 railroads were not only seeing the economical advantage gained with six-axle locomotives but also understood that more powerful diesels meant fewer units need per train, thus operating costs decreased.  

The later SD40-2 was part of EMD's new "Dash 2" line and sparked a firestorm of sales that kept it in production nearly 15 years. While there are a few SD40s officially preserved so many remain in use that there is little need to visit a museum to see one; simply go trackside and wait for one to pass by!

Burlington Northern was a big buyer of the SD40-2 line, acquiring 568 units between 1972 and 1980. Seen here is #7216 at Converse Junction, Wyoming in July, 1991. Warren Calloway photo.

History And Background

No other second-generation locomotive could compare to the SD40 series; the two models (SD40 and SD40-2) became the face of EMD and what the locomotive builder stood for and represented.

The model also became the standard of the industry during their time in production.  Their redundancy and rugged continues to make the SD40 series popular today with some still roaming Class I systems into the 2020's.

In many ways, the SD40 was the final curtain all for Electro-Motive as by the very late 1980s GE overtook the company as leader of locomotive manufacturing and continues to hold that title even today.

Other "Special Duty" (SD) Models





SD38 Series

SD45 Series


SD70 Series

SD75 Series




The SD40 series began production in 1966 with the SD40, which was built through 1972 and ended production in 1986 when the last SD40-2 rolled off of the assembly line.

When the series debuted it was just what railroads were after. Looking for a more powerful, reliable and gritty locomotive that could be counted on to work properly in almost any type of weather conditions the SD40 and SD40-2 were it.

Rated at 3,000 horseower, equipped with EMD’s standard cab design, and a C-C layout (meaning they had six axles) the units carried EMD's 16-cylinder 645E3 diesel engine and high-traction truck.

Extremely reliable the prime mover was loved by maintenance and shop crews and even many engineers have said the locomotive itself is a joy to operate as it experiences very little problems when in service.

Burlington Northern SD40-2's and a fuel tender swing around a tight curve at Donkey Creek, Wyoming working helper service during the 1980's. Warren Calloway photo.

Data Sheet And Types

The original EMD SD40 offered railroads tractive effort ratings of 92,000 pounds starting and 82,000 pounds continuous, not particularly different from what the earlier SD38 series included.

The later SD40-2 released in January, 1972 offered the same tractive effort ratings. Perhaps the biggest external difference between the SD40 and SD40-2 was the frame itself.

The SD40 has a length of 65 feet, 9 inches whereas the SD40-2’s 68 foot, 10 inch frame is clearly noticeable with protruding platforms on the front and rear of the locomotive (sometimes called “porches”).

While the SD40 is considered very successful itself what made the SD40-2 the best selling locomotive of the second-generation class was its additional upgraded features, which included things like electronics, an oblong water-level sight glass and bolted battery boxes just to name a few.

Milwaukee Road SD40-2 #141 at the company's shops in Bensenville, Illinois on May 23, 1981. Author's collection.

The purpose behind the extra length of the SD40-2 was actually in regards only to the trucks.

As part of EMD's new "Dash 2" line the model not only included new features such as a new type of traction motor blower duct, a modular electronic cabinet system, and bolted battery box access doors but also offered the new HT-C truck.

This truck had been developed by the company in 1970 and replaced the previous Flexicoil design.

Its added length required the frame to be longer on each end, thus the creation of the "porches". In essence the new HT-C truck offered by shock absorbers to improve the ride and wear of the axles and traction motors as well as introduced a better way to house the motors themselves.

Interestingly, when Conrail ordered there SD40-2s, and even SD50s, they asked the units be equipped with the older Flexicoil due to issues with the HT-C that were later dispelled.

Aside from general features like dynamic brakes and turbocharging (a feature that EMD had only begun adding to its locomotives with the SD24 of the late 1950s, the SD40 featured an airtight hood that kept out dust, dirt, and other particles from reaching internal components.

To cool these critical components the SD40 featured a single air intake for electrical cooling, with a pressurized cooling system.

This was another recent development first featured on the earliest second-generation models like the GP20 and GP30. By the time production ended on the SD40 series an astronomical 5,200+ units had been built!

Most of these were SD40-2s as just under 4,000 were produced during its fourteen years of production while the SD40 chipped in another 1,200+.

Grand Trunk Western SD40 #5927 sits next to a Chessie System Geep (then-CSX GP40-2 #6267) at the yard in Walbridge, Ohio during July of 1988. Rob Kitchen photo.

There were numerous variations of the SD40 series constructed due to its enormous success. These models include the SDP40 which was built for passenger service and featured a steam generator.

Unstable at high speeds Amtrak operated the locomotives for only a few years before replacing them. Another was the SD40A, which at 70 feet, 8 inches was longer (built from an SDP45 frame) to accommodate a 5,000 gallon fuel tank.

All eighteen were purchased by Illinois Central. There was also the test model SD40X (hence the "X"), also known as an SD35X.

The experimental unit featured EMD's then new 645 prime mover and was essentially the birth of the SD40, using the frame of the SD35. Five were constructed between 1965 and 1966, all purchased by the Kansas City Southern.

Another experimental design was the SD40-2S built in the spring of 1978. It was meant to provide more power by featuring a larger turbocharger and larger 645E3 engine block.

Just nine were built and purchased by the Burlington Northern and Union Pacific.

The most successful variant was the SD40T-2 constructed between June, 1974 and July, 1980. Some 310 examples were sold to Denver & Rio Grande, Southern Pacific, and SP subsidiary Cotton Belt for use in high altitude mountainous tunnel service.

The Espee had solved ventilation issues in tunnel operations during the steam era with the Cab Forward design. However, nothing was available in the diesel era until the "tunnel motors" were released; first with the SD45T-2 of 1972 followed a few years later by the SD40T-2.

Katy SD40-2 #607 leads a long string of power as the locomotives have a piggyback freight at McAlester, Oklahoma as it passes the old coaling tower there during June of 1988. Gary Morris photo.

EMD solved the ventilation issues and problems of the diesels overheating by placing the radiator intakes and radiator fan grills to the rear of the locomotive along the bottom of the carbody (to also pick up as much fresh air as possible) and away from top of the locomotive where all of the hot fumes exited.

This redesign completely solved the issue and the railroads no longer had serious problems with units overheating when operating through long tunnels.

A few other notable variants were the SD40-2W, featuring a wide cab and the SD40-2F, which was another wide cab variant featuring a cowl carbody.

SD40 Production Roster

Owner Road Number(s) Quantity Date Built
Atlanta & St. Andrews Bay Railroad50611966
Baltimore & Ohio7482-7500191967-1969
Burlington Northern6300-6324251971
Chesapeake & Ohio7450-7469, 7475-7481, 7501-7536631966-1970
Chicago & North Western867-896, 880 (2nd)311966-1967
Chicago Great Western401-40991966
Clinchfield Railroad3000-3024251966-1971
Colorado & Southern (CB&Q)875-887, 876-877 (2nd)131967-1968
Detroit Edison Company001-006, 013-017111970-1972
Gainesville Midland Railroad1011966
Grand Trunk Western5900-5929301969-1970
Gulf, Mobile & Ohio901-921, 902 (2nd)221966
Illinois Central6000-600561967
Kansas City Southern600-636371966-1971
Louisville & Nashville1225-1258341966-1971
Missouri Pacific700-789901967-1971
Norfolk & Western1580-1624451966-1971
Penn Central6240-6284451971
Santa Fe1700-1719201966
Soo Line736-756211969-1971
Southern Pacific8400-8488891966-1968
Southern Railway3170-3200311971-1972
Union Pacific3000-3039, 3048-31221151966-1971
Western Maryland7445-7449, 7470-7474, 7495-7496121966-1969

SD40X Production Roster

Owner Road Number(s) Quantity Date Built
Electro-Motive (Demo)434 (To GM&O), 434A-434H (To UP)91964-1965
Gulf, Mobile & Ohio95011964
Union Pacific3040-304781965

SD40A Production Roster

Owner Road Number(s) Quantity Date Built
Illinois Central6006-6023181969-1970

SDP40 Production Roster

Owner Road Number(s) Quantity Date Built
Great Northern320-32561966

SD40-2 Production Roster

Owner Road Number(s) Quantity Date Built
Baltimore & Ohio7600-7619201977
Burlington Northern6325-6385, 6700-6799, 6824-6836, 6917-6928, 7000-7048, 7054-7166, 7236-7291, 8000-8073, 8090-81815681972-1980
Chicago & Eastern Illinois (MP)3150-3163141974
Chicago & North Western6801-69351351973-1976
Clinchfield Railroad8127-8129, 8131-813251980-1981
Colorado & Southern (BN)900-925, 930-961, 980, 996, 7832-79401701972-1980
Illinois Central Gulf6030-603341975
Kansas City Southern637-692561972-1980
Kennecott Copper Corporation101-10771978
Louisville & Nashville1259-1278, 3554-3613, 8000-8039, 8067-8086, 8095-8126, 8133-81622021977- 1980
Milwaukee Road21-30, 171-209, 3000-3040901972-1974
Missouri-Kansas-Texas Railroad (Katy)600-636371978-1981
Missouri Pacific790-814, 816-839, 3139-3321, 6020-60732861973-1980
Norfolk & Western1625-1652, 6073-62071631973-1980
Oneida & Western Railroad (Shamrock Coal Company)9950-995781979
Rock Island4790-4799101973
Santa Fe5020-5140, 5141-5192, 5200-52131871977-1981
Seaboard Coast Line8040-8066, 8087-8094, 8130361979-1980
Soo Line757-789, 6600-6623551972-1984
Southern Railway3201-33281281972-1979
St. Louis San Francisco Railway (Frisco)950-95781978
Texas & Pacific (MP)816-839241974
Union Pacific3123-3304, 3335-3399, 3410-3583, 3609-3668, 3769-3804, 8035-80995791972-1980

SD40-2SS Production Roster

Owner Road Number(s) Quantity Date Built
Burlington Northern7049-705351978
Union Pacific3805-380841980

Western Maryland SD40 #7575 (one of the last units to receive the WM's Speed Lettering livery) leads a Chessie System/C&O SD40 and GP30 as the units work hard to pull an eastbound coal drag up grade at Hinton, West Virginia on May 29, 1982. Doug Kroll photo.

Both of these locomotives were purchased only by the Canadian lines, the former for the Canadian National (123, numbered 5241-5363) and the latter for Canadian Pacific (25, numbered 9000-9024).

All were built by the General Motors Diesel division in London, Ontario. All other variants of SD40s you may run across are rebuilds that were not factory-direct designs (such as the SD40-3 that features upgraded electronics). 

While one day the SD40s will slowly begin to disappear I think one can safely say that they will be around for years to come so just keep an eye out and you can routinely spot one in active service one Class Is, regionals and short lines.  

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Researching Rights-Of-Way

A popular pastime for many is studying and/or exploring abandoned rights-of-way. 

Today, there are tens of thousands of miles scattered throughout the country.  Many were pulled up in the 1970's and 1980's although others were removed long before that. 

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It is an excellent resource with thousands of historic maps on file throughout the country.  Just type in a town or city and click on the timeline of maps at the bottom of the page!